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Table Of Content
    Fast PBL ¦ PackSys Global
    Fast PBL Sustainable and Efficient
    1. PackSys Global
    2. Customer Service
    3. Service Offerings
    4. Tubes
    5. Fast PBL
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    Tube machine upgrade

    When looking at the end of a tube life, recycling of multi-material structures like ABL (aluminum barrier laminate) is very difficult and economically not viable.

    New material developments focus on monomaterials which are ideally compliant with already existing recycling streams. To reach that goal, the aluminium layer is replaced by a plastic barrier – usually EVOH. Plastic Barrier Laminates (PBL) are more and more often made with low MFI-HDPE’s or even PP materials enabling the tubes to be recycled and used in the production of blown-bottles.

    Why is the Fast PBL upgrade necessary?

    The «standard» PBL laminates developed up to recent years work perfectly on our existing systems. However, due to the many new laminate developments and the various properties that they bring with them, we have developed the Fast PBL Upgrade. This means that running PBL the same way as ABL is possible but not recommended as there can be some problems such as:

    • Seam quality issues
    • Lower machine speed
    • Higher ovality of produced tube bodies.

    This means that the quality of the tubes is not acceptable for the brand owners. In addition, there will be higher rejection rates and therefore higher production costs.

    The Fast PBL Kit

    The Fast PBL kit requires additional or replacing components. It is important to know that the combination of all elements together make the difference!

    The Fast PBL retrofit is available for all our continuous side seamers except the BLM/Prestige Body Maker model.

    1

    Install a second High Frequency generator for
    separate power control of the inner and outer steel
    belts.

    2

    Replace the existing seamer mandrel by a “flat
    mandrel”. The special flat shape and the new
    cooling design results in less ovality.

    3

    Upgrade the cooling section to the patented
    “DuraSeam® Air” system to improve the cooling
    performance from outside.

    4

    Install the newly designed ovality control unit (OCU)
    at the end of the mandrel to ensure the roundness
    of the tube.

    Your Benefits

    • PBL is much environmentally friendly
    • Replace a few key parts on your machine
      to run PBL laminates without problems
      of quality or speed
    • This upgrade kit is available for all our recently
      produced side seamers with the exception of
      the BLM/Prestige Body Maker.

    Download

    Fast PBL

    Fast PBL

    Download
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